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• Belt Cleaning Systems

  The subsections for this item cover a collection of belt cleanings used for removal of wet and dry material from a conveyor belt system, through mechanical scraping action.

  • Conveyor Belt Ploughs

    Conveyor Belt Ploughs are installed to reduce carry back on a belt conveyor system. When material gets onto the return belt, it is carried back to the tail pulley. This “carry back “is likely to cause belt cover damage, lagging damage, tracking issues, and in extreme cases belt damage or belt tears. They are generally divided into single side discharge(bias-plough) or double side discharge (V-plough).
  • Stage 1 Belt Scraper

    Carry back is material that sticks to the belt past the discharge point and then drops off along the conveyor’s return run. When material gets onto the return belt, it is carried back to the tail pulley. This “carry back “is likely to cause belt cover damage, lagging damage, tracking issues, and in extreme cases belt damage or belt tears. Scrapers are used at the discharge point of a conveyor to remove material that remains on the belt. Scraper arrangements vary based on the size of the belt as well as how likely the material is to stick to the belt. In large tonnage applications the scrapers can remove many tonnes of material in a day and require dedicated maintenance to ensure proper operation of the belt conveyor system.
  • Stage 2 Belt Scraper

    Carry back is material that sticks to the belt past the discharge point and then drops off along the conveyor’s return run. When material gets onto the return belt, it is carried back to the tail pulley. This “carry back “is likely to cause belt cover damage, lagging damage, tracking issues, and in extreme cases belt damage or belt tears. Scrapers are used at the discharge point of a conveyor to remove material that remains on the belt. Scraper arrangements vary based on the size of the belt as well as how likely the material is to stick to the belt. In large tonnage applications the scrapers can remove many tonnes of material in a day and require dedicated maintenance to ensure proper operation of the belt conveyor system.
• Belt Illumination

  As many conveyor belt systems are operated in low light areas, adequate illumination is required for maintenance staff to care for these systems. The categories to follow cover equipment purchasing options for belt conveyor illumination.

  • Flood Lights

    The table below covers typical conveyor illumination light sources.
  • Lighting Mounting

    Various mounting systems are available for belt conveyor illumination. The table below covers some of the optional bought-out mounting systems.
• Belt Joining

  The subsections for this item cover a collection of bought out items for belt joining products

  • Mechanical Joins

    A mechanical fastener(join) is a device that is used to mechanically join (or fasten or affixes) the ends of two pieces of belt conveyor.
• Belt Safety Equipment

  To be legally compliant with local government safety minimum requirements. The categories in this sub-section describe various belt safety devices used for the protection of equipment and personnel.

  • Audio Visual Alarms

    Based on legislation , one or more devices are to be fitted and used to give all persons at any point ,where access to the conveyer belt installation is possible sufficient, prior warning for a period to be determined by the mines risk assessment, with a minimum period of 10 seconds, that any part of such a conveyer belt installation is about to be put into motion; The categories in this sub-section describe various belt safety devices used as Audio Visual Alarms.

    • Electronic Conventional Sounder

      Based on legislation , one or more devices are to be fitted and used to give all persons at any point ,where access to the conveyer belt installation is possible sufficient, prior warning for a period to be determined by the mines risk assessment, with a minimum period of 10 seconds, that any part of such a conveyer belt installation is about to be put into motion; The categories in this sub-section describe various belt safety devices used as Audio Visual Alarms.
  • Belt Misalignment Detectors

    Conveyor Belts tend to “wander” along their lateral axis. This can be for many reasons, from installation, repair, and operation, and can vary over time of day, and life of mine. In order to prevent the “wandering” belt from moving off the idlers and abrading structural steel , or in some situations causing sudden “belt jams” , it is necessary to install belt misalignment switches which will pick up excess tracking issues with the conveyor. The categories in this sub-section describe various belt safety devices used as Belt Misalignment Detectors.

    • Belt Misalignment

      Belt Misalignment switches are used to detect a misalignment and to reduce damage to the conveyor belt and to the conveyor structure.
  • Belt Rip Detectors

    Based on legislation the driving machinery of the conveyor belt installation is required to be stopped should the belt break, jam or slip excessively. The categories in this sub-section describe various belt safety devices used as belt rip detectors.

    • Belt Rip Detectors Device

      Based on legislation the driving machinery of the conveyor belt installation is required to be stopped should the belt break, jam or slip excessively. The categories in this sub-section describe various belt safety devices used as belt rip detectors.
  • Belt Speed Sensors

    Based on legislation the driving machinery of the conveyor belt installation is required to be stopped should the belt break, jam or slip excessively. This can be done effectively by monitoring the speed variance between the conveyor belt and drive pulley RPM or the motor arrangements (powerpack) RPM. The categories in this sub-section describe various belt safety devices used as Belt Speed Sensors.

    • Tachometer Relay

      Based on legislation the driving machinery of the conveyor belt installation is required to be stopped should the belt break, jam or slip excessively. This can be done effectively by monitoring the speed variance between the conveyor belt and drive pulley RPM or the motor arrangements (powerpack) RPM. The categories in this sub-section describe various belt safety devices used as tachometer relays.
    • Belt Speed Sensor

      Based on legislation the driving machinery of the conveyor belt installation is required to be stopped should the belt break, jam or slip excessively. This can be done effectively by monitoring the speed variance between the conveyor belt and drive pulley RPM or the motor arrangements (powerpack) RPM. The categories in this sub-section describe various belt safety devices used as Belt Speed Sensors.
  • Belt Tear Detectors

    Longitudinal belt tear incidents can occur at the transfer chutes. It is crucial to detect these tears as early as possible, since even the smallest of tears will easily incur costly damage when left undetected.

    • Tear Detectors - Mechanical

      Based on legislation the driving machinery of the conveyor belt installation is required to be stopped should the belt break, jam or slip excessively. The categories in this sub-section describe various belt safety devices used as belt tear detectors.
    • Belt Arrestors

      Designed and developed to catch (arrest) any incline conveyor belt that brakes or snaps due to normal wear and tear on incline conveyor systems. The Conveyor Belt Arrestor is mounted below the head pulley where the most belt breakages occur. The Conveyor Belt Arrestor catches both the top and bottom conveyor belts within 0.3 of a second and prevents it from running back down the incline. Both ends are then near facilitate easy splicing.
  • Controller Systems

    Most belt safety protection equipment is sold with end to end system integration. The categories in this sub-section describe various belt safety devices system integration points.

    • Conveyor Primary Device

      To incorporate auxiliary equipment such as an emergency stop push button, take-up limit switches, fluid coupling temperature devices, block chute detectors, etc. into the long line protection system's network, an interface latching system has been provided, called the Primary Device.
    • Head End Control Unit

      The HECU controls, monitors, and supervises the Long Line Protection System. They integrate the individual belt safety devices, and interface to any SCADA or PLC control systems.
  • Conveyor Trip Switches

    Based on legislation, the driving machinery of the conveyor belt installation should be stopped by any person from any point, along its length where access to the belt is possible. To achieve this pull wire trip switches are used on conveyor systems. The categories in this sub-section describe various pull wire trip switches and their components.

    • Pull Switches (Pull keys)

      A conveyor trip switch (pull key) is an emergency stop switch which provides the facility to stop the conveyor electrically at any point along the conveyor. The pulling distance recommended for the conveyor trip switch is 100m from each side.
    • Pigtails

      Pigtails are used to support the pull wire trip switch cable.
  • Metal Detectors

    Tramp metal on a conveyor can cause damage to the belt, idlers and chutes. The sub-section to follow describes options for metal detection on a conveyor belt.

    • Metal Detection devices

      Designed for applications requiring detection of bucket teeth and other large damaging pieces of ferrous and nonferrous metals
• Belt Support Systems

  Loading and impact areas of a conveyor belt require additional support to protect the belt, idlers and structure. These areas are generally sealed with skirting, and this skirting sealing can be improved by correct belt support at these points. The sub-sections to follow cover optional equipment for belt support.

  • Impact Idler Systems

    Impact Idlers Systems - used for high impact applications that use impact idlers. Wherever material is loaded onto a conveyor belt, impact idlers are installed beneath the troughed belt over the full loading length. Impact idlers sets are spaced at intervals of typically 350 mm to 450 mm to provide a comprehensive support base for the belt.
  • Slider (Skega) Beds

    Slider (Skega) Beds utilize UHMW slider bars, the base layer is a highly elastic rubber compound to absorb the material impact, and the UHMW provides a wear resistant low friction running surface for the belt. Slider beds are well suited to dusty environments, as the bed provides a flat surface on the belt to allow a competent seal for any skirting.
• Belt Tracking Systems

  Conveyor Belts tend to “wander” along their lateral axis. This can be for many reasons, from installation, repair, and operation, and can vary over time of day, and life of mine. Wandering can be improved through the installation of belt tracking systems. The categories in this sub-section describe various belt tracking equipment options.

  • Carry Belt Tracking Systems

    Conveyor Belts tend to “wander” along their lateral axis. This can be for many reasons, from installation, repair, and operation, and can vary over time of day, and life of mine. Wandering can be improved through the installation of belt tracking systems. The categories in this sub-section describe various carry belt tracking equipment options.
  • Return Belt Tracking Systems

    Conveyor Belts tend to “wander” along their lateral axis. This can be for many reasons, from installation, repair, and operation, and can vary over time of day, and life of mine. Wandering can be improved through the installation of belt tracking systems. The categories in this sub-section describe various return belt tracking equipment options.
• Cable Racks Products

  The subsections for this item cover a collection of bought out items for belt conveyor cable racking.
• Dust Suppression Products

  The subsections for this item cover a collection of bought out items for belt conveyor dust suppression products.

  • Buffer Water Tank

    The subsections for this item cover a collection of Buffer Water Tanks for belt conveyor dust suppression systems.
  • Liquid Nozzles

    Common spray patterns include: Full cone, hollow cone, solid stream, flat fan and mist or fog. Spray nozzles are categorized according to the energy input used to cause atomization (the breakup of the fluid into droplets.) The table below shows applicable liquid spray nozzles for bulk materials handling dust suppression systems.
  • Pump Station

    The subsections for this item cover a collection of Pump Stations for belt conveyor dust suppression.
• Fire Detection and Suppression

  The subsections for this item cover a collection of bought out items for belt conveyor Fire Detection and Suppression

  • Fire extinguisher

    It is advised that a fire extinguisher be available at every drive and at every head and tail pulley, a 9 kg hand-held DCP fire extinguisher must be provided in an easily accessible position.
• Material Storage

  The subsections for this item cover a collection of bought out items for belt conveyor material storage systems.

  • Level Measurement

    The subsections for this item cover a collection of level measurement systems for belt conveyor material storage assemblies.
• Power Pack Components

  The subsections for this item cover a collection of bought out items for belt conveyor power pack assemblies.

  • Flange Coupling

    Flange coupling is a type of Coupling used between rotating shafts that consists of flanges one of which is fixed at the end of each shaft.
  • Low Speed Holdback

    A collection of Low Speed Backstops with lever arm, these systems make use of sealed sprag freewheels with ball bearings which prevent a conveyor from running backwards in stop condition.
• Take-up Assembly

  The subsections for this item cover a collection of bought out items for belt conveyor Take-up Assemblies.

  • Load Cell Units

    A load cell is a force transducer that converts a force such as tension, compression, pressure, or torque into an electrical signal that can be measured and standardized.

    • Load Cells Products

      A load cell is a force transducer that converts a force such as tension, compression, pressure, or torque into an electrical signal that can be measured and standardized.
  • Screw Take-ups

    Screw take-ups are used as tensioning systems for smaller belt conveyor systems.

    • Screw take-up Products

      Screw take-ups are used as tensioning systems for smaller belt conveyor systems.
  • Sheaves Products

    The subsections for this item cover a collection of sheave arrangements suitable for belt conveyor systems. Sheaves come in two orientations, horizontal and vertical.

    • Horizontal Sheaves

      Dymot sheave wheels are supplied, assembled in vertical or horizontal brackets with bearings as shown overleaf or with just shaft, keep plate and bearings. All sheave wheels are of welded steel construction. SHEAVE WHEEL FEATURES ● Robust design for mounting in tension or in compression. ● High bending ratios for ropes. ● Accessible lubrication points. ● Various sizes for different ropes & loads. ● Sheaves are fabricated and fully machined. ● Custom built sheaves are also available. ● Rope keeps to prevent rope from climbing off Sheave groove.
    • Vertical Sheaves

      Dymot sheave wheels are supplied, assembled in vertical or horizontal brackets with bearings as shown overleaf or with just shaft, keep plate and bearings. All sheave wheels are of welded steel construction. SHEAVE WHEEL FEATURES ● Robust design for mounting in tension or in compression. ● High bending ratios for ropes. ● Accessible lubrication points. ● Various sizes for different ropes & loads. ● Sheaves are fabricated and fully machined. ● Custom built sheaves are also available. ● Rope keeps to prevent rope from climbing off Sheave groove.
  • Winch Arrangements

    The subsections for this item cover a collection of winch arrangement systems on a bulk material handling belt conveyor system take-up.

    • Take Up Winches

      The DYMOT range of power take-up winches have been specially developed for use on long overland and underground conveyors and are ideally suited for use with automatic tensioning systems. The unique design, using a combination of worm and epicyclic gears offer numerous advantages over the conventional designs. The new design uses a failsafe disc brake with IP65 protection; this overcomes the problem previously encountered with rust which resulted in high maintenance and brake failure. This design has also eliminated the need for a brake drum type coupling through the use of a double input shaft primary gearbox.
    • Motorized Hand Winches

      The new DYMOT range of MOTORISED SAFETY WINCHES has been specially developed to eliminate the danger found on normal ratchet held loads in hand winches. The winches use an automatic clamping and ratchet type brake whereby the ratchets are never disengaged and the load is moved up or down simply by running the motor FWD/REV. A further improvement which has been achieved in the new design of some of the models is that the winch now features bearings on all shafts and gears. All lubrication points are external to the covers.
  • Wire Rope Products

    Wire rope consists of several strands of metal wire twisted into a helix forming a composite rope in a pattern of a laid rope. Wire ropes are used in load lifting and power transmission in the bulk material sector.

    • Wire Ropes for Winches and Hoists

      Capstan Winches These are used for such duties as hauling railway trucks in sidings. The rope must be Ordinary Lay and is required to be flexible, provide a good gripping surface on the face of the capstan and be reasonably resistant to wear. Recommended constructions are 6 x 24(15/9/F)/F and 5 x 19 Marline Clad. Overhead Hoists and Small Winches The most commonly used ropes are of the 6 x 36(14/7 + 717/1 )/F and 6 x 19(9/9/ 1)/F constructions in Ordinary Lay. In cases where abrasion could be a problem Langs Lay Rope is recommended. Steel Wire Rope Wire Ropes for Drilling 6x19 Seale = 6x(1+9+9) IWRC Features: • Galvanised rope lubricated with light dry lubrication • Ungalvanised rope lubricated with A1 type lubrication • All rope manufactured generally to EN 12385 • Supplied with manufacturer's certificate of conformance • Suitable for conveyor ropes and drilling
    • General Engineering Wire Rope - WRC

      6x36 WS = 6x[1+7+(7+7)+14] IWRC Features: • Galvanised rope lubricated with light dry lubrication A1 or dry • Ungalvanised rope lubricated with heavy lubrication A1 or A2 • Also used for the manufacture of slings • All rope manufactured generally to EN 12385 • Supplied with manufacturer’s certificate of conformance • Ideal for hot metal cranes, winches, drill rigs • Available in left or right hand lay
• Transfer Chute Products

  The subsections for this item cover a collection of bought out items for belt conveyor transfer chutes.

  • Belt Sealing Systems

    A collection of sealing products for belt conveyor transfer chutes.

    • Chute Sealing System

      As most materials handling system transport large amounts for material, even small quantities of spillage at transfer points can create unmanageable levels of spillage. As a result of this chute sealing is critical on most conveyors in avoiding labor intensive cleaning and belt damage.
  • Blocked Chute Probes

    A collection of blocked chute probe products for belt conveyor transfer chutes.

    • Microwave Switch

      A collection of microwave switch products for belt conveyor transfer chutes.
    • Tilt Switch

      A collection of tilt switch products for belt conveyor transfer chutes.
  • Chute Flange Sealing

    A collection of chute flange sealing products for belt conveyor transfer chutes.

    • Chute Flange Sealer

      A collection of chute flange sealing products for belt conveyor transfer chutes.
• Walkways

  The subsections for this item cover a collection of bought out items on belt conveyor walkways.

  • Dog House Sheeting

    Dog House Sheeting, Bull Housing, Half Moon Covers. Sheeting for wind protection of conveyor systems.
  • Handrails

    The subsections for this item cover a collection of bought out items for belt conveyor handrails.

    • Hinge Kits

      Standard Hinge Kits suitable for walkway gates on a belt conveyor.
• Wheel Drive Systems

  The subsections for this item cover a collection of Wheel Drives for rail mounted bulk materials handling equipment.

  • Rail Wheel Drives

    Wheel Drives for rail mounted bulk materials handling equipment.

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