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Tear Detectors - Mechanical
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Based on legislation the driving machinery of the conveyor belt installation is required to be stopped should the belt break, jam or slip excessively. The categories in this sub-section describe various belt safety devices used as belt tear detectors.


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Belt tears normally occur over the length of a conveyor, which can make it very difficult to detect. When a belt tear occurs, the weight of the material causes the tear to open and the material will spill through the cut. The BT2000 has been designed and developed to catch the spilling material in the basket. The weight of the material in the basket will cause the basket to tilt backwards and a limit switch under the basket will make or break a contact that is used to stop the conveyor.
COAL-TECH
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Belt Tear and Spillage Detector
he unit is mounted directly after the chute when the belt is at its troughing angle. The unit has a roller that runs slightly off center to the conveyor belt. When a rip occurs, the roller will assist in creating a gap which will allow material on the belt to fall through the gap and accumulate on the collection tray. The tray is mechanically connected to a rotary switch via a coupling set, once the tray has accumulated a weight of 3kg on the tray will start to rotate downwards and in turn will start rotating the trip switch into a trip position. The unit in the image shows that the tray in manufactured from expanded metal mesh, this to allow small particles to accumulate on the tray and cause false trips. On some critical applications the tray can be manufactured from solid metal.
CT systems
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CTS 700 MRD Mechanical Center Belt Rip Detector


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